Duferco Steel Processing
"Quality Optimiser gives us a holistic view of our entire production process, identifying weak points early enough in order to rectify problem areas without impacting final production numbers," comments Marcelle van Biljon, Quality Manager at Duferco Steel Processing . "It allows us to identify anything from a defect in the material used, problems with our operators not following procedures or problems with the machine, enabling us to rectify the source of the problem immediately, with a minimum breach in production."

Larfarge Case Study
Carbolite Case Study
Manning Investigation at Rocla, Roodepoort
Consiliarii commissioned to preform detailed manning investigation at Rocla's Roodepoort operations aimed at identifying improvement to the manufacturing processes, recommending organisational reporting structures and aligning work loading with increased capacity.
Clockworks goes electronic at Fischer South Africa
Fischer South Africa successfully implement the electronic interfaced version of Clockworks on five constraint machines.
Lean approach to Systematic Layout Planning at DFC
Consiliarii assist Dynamic Fluid Control (DFC) recommission their overall valve manufacturing factory in Benoni, South Africa, moving it from jobbing to workflow processes, resulting in dramatically reduced lead time and WIP, significantly increased capacity and substantially improved due date delivery.
Clockworks rollout to all machines at Lafarge Gypsum
Following the successful implementation of Clockworks electronic interface on their Mills and Gridlock, Lafarge Gypsum decide to roll out Clockworks to all machines at their Alrode plant, South Africa.

Manufacturing Enterprises across the globe are constantly seeking new and innovative ways to improve their performance in a trading environment dominated by ever increasing competitiveness.

We assist our clients by:

  • Unlocking productivity improvement potential;
  • Establishing a competitive edge through excellence on the Shop Floor;
  • Seeking out hidden opportunities and making them visible;
  • Supplying management with accurate information from the Shop Floor for Product Marketing, Production Planning and Costing purposes;
  • Enabling management to affect improvement on the Shop Floor, based on accurate information.

Our only competitor is traditional thinking.

Productivity Analyser - Overview

CLOCKWORKS PRODUCTIVITY ANALYSER forms the backbone of the Time Based Productivity concepts.  The system focuses on the Shop Floor team efforts at optimising the three basic rules against which the manufacturing process should be managed, namely:

  • TIME
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