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Duferco Steel Processing
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"Quality Optimiser gives us a holistic view of our entire production process,
identifying weak points early enough in order to rectify problem areas without impacting
final production numbers," comments Marcelle van Biljon, Quality Manager
at Duferco Steel Processing . "It allows us to identify anything
from a defect in the material used, problems with our operators not following procedures
or problems with the machine, enabling us to rectify the source of the problem immediately,
with a minimum breach in production."
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Aspen Pharmacare, Africa’s largest producer of pharmaceutical products, has decided
to implement the manual version of Clockworks Productivity Analyser on twenty different
machines in the Port Elizabeth plant during August 2006.
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23 - 08 - 2006
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Following a Lean Manufacturing workshop that was facilitated by Consiliarii during
June 2006, Dynamic Fluid Control decided to implement Lean Manufacturing principles
in their VOSA plant based in Benoni, South Africa.
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19 - 06 - 2006
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La Farge Gypsum decided to implement Clockworks Productivity Analyser at their Alrode
Plant in South Africa.
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05 - 06 - 2006
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Manufacturing Enterprises across the globe are constantly seeking new and innovative
ways to improve their performance in a trading environment dominated by ever increasing
competitiveness.
We assist our clients by:
- Unlocking productivity improvement potential;
- Establishing a competitive edge through excellence on the Shop Floor;
- Seeking out hidden opportunities and making them visible;
- Supplying management with accurate information from the Shop Floor for Product Marketing,
Production Planning and Costing purposes;
- Enabling management to affect improvement on the Shop Floor, based on accurate information.
Our only competitor is traditional thinking.
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Productivity Analyser - Overview
CLOCKWORKS PRODUCTIVITY ANALYSER forms the backbone of the Time
Based Productivity concepts. The system focuses on the Shop Floor team efforts
at optimising the three basic rules against which the manufacturing process should
be managed, namely:
Profit Maximiser - Overview
CLOCKWORKS PROFIT MAXIMISER is aimed at enabling management to
identify high profit generating products. Products are evaluated from a revenue
as well as a time based perspective.
Quality Optimiser - Overview
CLOCKWORKS QUALITY OPTIMISER focuses on two major quality management
aspects, namely:
- The capturing and categorization of Quality Defects right throughout the Manufacturing
and Sales cycle into a structured and easy to use format.
- Accurate reporting of Final Quality and Overall Equipment Effectiveness figures
on a product, operator and machine level.
Maintenance Monitor - Overview
CLOCKWORKS MAINTENANCE MONITOR provides a tailor-made, reliable,
and cost effective platform from which a professional and focused Maintenance Operation
could be launched. Intelligence is added to Engineering and Maintenance related
stoppages on a specific resource.
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2003 Consiliarii. All rights reserved
